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Why does forecast accuracy break down during promotions and demand volatility?

Most forecasting conversations start with a metric and end with a disappointment. Accuracy looks acceptable. Error percentages are within range. Yet promotions still cause stockouts, excess inventory, or both. When volatility shows up, teams scramble...

Arunav Dikshit
Arunav Dikshit
January 18, 20265 min read
Why does forecast accuracy break down during promotions and demand volatility?

Most forecasting conversations start with a metric and end with a disappointment. Accuracy looks acceptable. Error percentages are within range. Yet promotions still cause stockouts, excess inventory, or both. When volatility shows up, teams scramble, and the forecast that looked solid a week ago suddenly feels irrelevant.

This gap between forecast accuracy and business reality is not a modeling failure alone. It is a mismatch between what forecasts are optimized for and how the business actually behaves, especially during promotions.

Why forecast accuracy often feels misleading

  • Forecast accuracy is a clean number; business reality is not.
    Accuracy looks precise on a slide. Real demand unfolds unevenly, across time and channels.

  • Accuracy metrics measure closeness to actual demand, usually in aggregate.
    They compress weeks of behavior into a single score, hiding when and where errors mattered.

  • Promotions distort demand in non-uniform ways.
    They may pull demand forward, shift volume across channels, or trigger stockpiling that has little to do with real consumption.

  • Timing errors often matter more than volume errors.
    A forecast that gets total uplift right but misses the peak can still create stockouts at the worst moment.

  • Volume accuracy can hide operational risk.
    A model that predicts timing well but overestimates demand can leave warehouses full once the promotion ends.

  • Statistical correctness does not guarantee good outcomes.
    Forecasts can be “right” on paper and harmful in execution, or “wrong” statistically and still useful operationally.

  • This gap explains a quiet distrust of accuracy scores.
    Teams keep reporting them, but many no longer believe they reflect what actually went wrong or right.

What managing volatility actually requires

In volatile environments, the goal of forecasting subtly changes. It is no longer just about predicting demand. It is about reducing the cost of being wrong.

That means understanding where forecast errors matter most and when intervention is still possible. A five percent error during a steady period may be harmless. The same error during a promotion launch or a channel shift can be expensive.

Seen this way, managing volatility is as much about response speed and prioritization as it is about prediction quality.

A clearer way to frame the problem

Forecast accuracy describes how closely predicted demand matches actual demand.
Business reality reflects how demand unfolds in practice, shaped by promotions, timing shifts, channel behavior, and operational constraints.

Balancing the two means accepting that some forecast error is inevitable, while designing systems and processes that detect and absorb that error before it turns into lost sales or excess stock.

How teams move beyond accuracy as the main goal

  • Shift 1: From a single accuracy number to differentiated risk
    Not all forecast errors carry the same impact. Errors on high-volume SKUs, capacity-constrained plants, or promotion-critical channels deserve more attention than low-impact misses. When teams rank forecast risk instead of forecast error, priorities become clearer and responses more targeted.

  • Shift 2: From flat uplift to behavior-aware promotion logic
    Promotions do more than increase demand. They change buying behavior. Some customers buy earlier, some buy more, and some switch channels. Models that treat promotions as a simple multiplier often miss these effects. Even basic promotion-response logic usually performs better than assuming a uniform uplift.

  • Shift 3: From slow reviews to faster feedback loops
    During promotions, monthly or even weekly reviews are often too late. Shorter feedback cycles allow teams to adjust while inventory can still be reallocated or production plans can still change. Speed, in this context, matters as much as accuracy.

Where judgment still matters

No model fully captures promotional behaviour. There are too many external influences: competitor actions, store execution, weather, local events. This is where human judgment remains valuable.

The mistake is not allowing overrides. The mistake is letting overrides disappear without learning. When planners adjust forecasts for a promotion, those adjustments should be tracked. Did they reduce stockouts? Did they create excess elsewhere? Over time, patterns emerge. Some instincts prove reliable. Others do not.

This learning loop often matters more than marginal improvements in baseline accuracy.

A realistic example

Consider a packaged foods company running regional promotions across modern trade and general trade. Historical models predicted the total uplift reasonably well, but stores in urban clusters sold through faster than expected, while rural outlets lagged.

Initially, the team judged the forecast as “wrong.” In practice, the issue was timing and location, not volume. By monitoring early sell-through during the first days of the promotion and comparing it to expected patterns, planners redirected inventory between depots and avoided both stockouts and markdowns. The accuracy metric did not improve dramatically, but emergency actions dropped.

The business outcome mattered more than the number.

Common traps teams fall into

One trap is chasing perfect accuracy. Teams keep refining models while ignoring execution delays. Another is treating promotions as isolated events, without considering how they interact with baseline demand and other campaigns.

There is also a cultural trap. If teams are penalized heavily for shortages but not for excess, forecasts will drift upward over time. Inventory grows, volatility is masked, and promotions appear less risky than they are.

Technology can surface these patterns, but incentives still shape behavior.

What good looks like over time

  • Fewer last-minute expedites

  • More targeted, earlier interventions

  • Shorter debates about whose number is “right”

  • More discussion around trade-offs and options

  • Forecasts treated as inputs, not commitments

  • Promotions planned with clearer buffers

  • Faster checkpoints during execution

  • Volatility still present, but easier to manage

The bottom line

Forecast accuracy is necessary, but it is not sufficient. In environments shaped by promotions and volatility, the real objective is not to eliminate error, but to contain its impact.

Teams that balance statistical rigor with faster feedback, contextual judgment, and explicit learning tend to outperform those that chase accuracy alone. The forecast may still be wrong at times. The business, however, is less likely to be caught off guard.

Topics

Supply Chain Managementsupply chaininventory management

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